Recall Details For: 2012 HYUNDAI SONATA
NHTSA CAMPAIGN NUMBER - 15V568000
- RUNNING SEQUENCE NUMBER: 115522
- NHTSA CAMPAIGN NUMBER:15V568000
- VEHICLE/EQUIPMENT MAKE: HYUNDAI
- VEHICLE/EQUIPMENT MODEL: SONATA
- MODEL YEAR: 2012
- MFR CAMPAIGN NUMBER : 132
- COMPONENT DESCRIPTION: ENGINE
- MANUFACTURER THAT FILED DEFECT/NONCOMPLIANCE REPORT: Hyundai Motor America
- BEGIN DATE OF MANUFACTURING: 20091211
- END DATE OF MANUFACTURING: 20120412
- VEHICLE, EQUIPMENT OR TIRE REPORT: V
- POTENTIAL NUMBER OF UNITS AFFECTED: 470000
- DATE OWNER NOTIFIED BY MFR: 20160106
- RECALL INITIATOR (MFR/OVSC/ODI): MFR
- MANUFACTURERS OF RECALLED VEHICLES/PRODUCTS: Hyundai Motor America
- REPORT RECEIVED DATE: 20150910
- RECORD CREATION DATE: 20150910
- REGULATION PART NUMBER:
- FEDERAL MOTOR VEHICLE SAFETY STANDARD NUMBER:
DEFECT SUMMARY: Hyundai Motor America (Hyundai) is recalling certain model year 2011-2012 Sonata vehicles manufactured December 11, 2009, to April 12, 2012 at Hyundai Motor Manufacturing Alabama and equipped with either a 2.0 liter or 2.4 liter Gasoline Direct injection engine. In the affected vehicles, metallic debris may not have been fully removed during manufacturing of the engine crankshaft. If the debris was not completely removed, oil flow may be restricted through the connecting rod bearings, causing connecting rod damage. A worn connecting rod bearing will produce a metallic, cyclic knocking noise from the engine and possible engine failure.
CONSEQUENCE SUMMARY: Engine failure would result in a vehicle stall, increasing the risk of a crash.
CORRECTIVE SUMMARY: Hyundai will notify owners, and dealers will inspect the vehicles and replace the engine assembly, as necessary, free of charge. Additionally, Hyundai Motor America will increase the warranty for the engine sub-assembly (short block) to 10 years/120,000 miles for both original and subsequent owners of 2011 and 2012 Sonatas manufactured at Hyundai Motor Manufacturing Alabama equipped with 2.0 liter and 2.4 liter Gasoline Direct injection engines. Interim notifications were mailed to owners starting on October 8, 2015. A second notification will be mailed when parts are available. Owners may contact Hyundai customer service at 1-855-671-3059 or by visiting www.HyundaiUSA.com/Campaign132. Hyundai's number for this recall is 132.
RECALL NOTES: Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
UNIQUE COMPONENT NUMBER: 000058034001403774000001346